Automatic Steel Grit Recovery System with Cyclone Separator for Industrial Blasting Vacuum Sand Suction Machine

• Customization: Available
• Warranty: 1 Year
• Application: Surface Treatment
• Fuel: Electric
• Cleanliness: High Cleanliness
• Automation: Automatic
• Certification: CE, CB, ETL, RoHS, UR
• Feature: Rust / Corrosion Proof
• Condition: New
• Customized: Customized
• Power Supply: 220V/380V/415V (Tri-Voltage Compatibility)
• Air Consumption: 2-4 M³/Min @ 0.7 MPa
• Vacuum Pressure: 16.7 Kpa (At250-Lxi Model)
• Motor Power: 2.2 Kw (Standard) / 5.5 Kw (Heavy-Duty)
• Abrasive Capacity: 60-80 L (Hopper Storage)
• Filtration Efficiency: >99.9% (0.5μm Particles)
• Hose Length: 5-40 M (Flexible Operation Radius)
• Media Compatibility: Steel Shot, Glass Beads, Garnet Sand
• Mobility: Wheeled Chassis (600-1200 Kg)
• Dust Collection: Pulse Jet Filter (Auto-Cleaning)
• Transport Package: Wooden Packages
• Trademark: DX Blast
• Origin: China

Product Description

Product Description

The Vacuum Sand Suction Machine is a specialized industrial equipment designed for efficient extraction, transportation, and recycling of granular or powdered materials such as sand, steel grit, coal dust, and mineral ores. Utilizing vacuum suction technology, it operates by creating negative pressure through a high-performance pump (e.g., rotary vane or liquid ring vacuum pumps ), which enables rapid material transfer while minimizing dust emissions .

Key components include:

• Cyclone Separators: For separating abrasive particles from airflow, ensuring high filtration efficiency (>99.9% for 0.5μm particles) .
• Closed-Loop Systems: Enable continuous suction and material recycling, reducing waste and operational downtime .
• Mobile Chassis: Wheeled designs (600-1,200 kg) allow flexibility in construction sites, shipyards, or foundries .
• Multi-Voltage Compatibility: Supports 220V/380V/415V power inputs for global adaptability .

 

Key Advantages

1. High Efficiency & Energy Savings

   • Achieves 80 L/min suction flow (e.g., YX980D model) with low power consumption (2.2-5.5 kW motors), optimizing energy use .
   • Closed-loop abrasive recovery reduces material loss by 90%, lowering operational costs .

2. Dust-Free Operation

   • Integrated pulse jet filters and cyclone separators ensure >99.9% dust capture, complying with occupational safety standards .

3. Versatile Material Handling

   • Compatible with steel grit, glass beads, garnet sand, and food-grade powders (e.g., APIs in pharmaceuticals) .
   • Adjustable suction pressure (0.02-0.09 MPa) accommodates dense or lightweight materials .

4. Durability & Low Maintenance

   • Stainless steel construction resists corrosion in harsh environments (e.g., ship hulls, mining sites) .
   • Modular designs simplify part replacement (e.g., quick-release hoses, auto-cleaning filters) .

5. Mobility & Adaptability

   • Compact units (e.g., CCS-100 model) with 5-40 m hose lengths suit confined spaces, while large systems (e.g., MRS-300) handle heavy-duty tasks like oilfield equipment cleaning .

 

Applications

Industry	Use Cases	Technical Highlights
Foundry & Metal	Recovery of molding sand (new/old), steel shot blasting residue	Cyclone separators for abrasive recycling
Construction	Concrete surface preparation, tunnel debris removal	160 m³/h vacuum pumps for high-volume suction
Agriculture	Grain depot loading/unloading, fertilizer powder transfer	Noise levels <60 dB(A) for operator comfort
Pharmaceuticals	Direct suction of active pharmaceutical ingredients (APIs) from machinery	FDA-compliant filtration for contamination control
Marine	Ship hull rust removal, dock sand extraction	Corrosion-resistant stainless steel frames

 

 

Why Choose This Machine?

• Cost-Effective: Reduces material waste and labor costs via automated suction/recycling.
• Eco-Friendly: Minimizes airborne dust and complies with ISO 14001 environmental standards .
• Scalable: Modular designs (e.g., PHARMA 20.18 ) allow customization for niche applications.

PACKAGING & SHIPPING

1.Small spare parts put in plywood wooden cases 
2. Other parts is our company standard or according to customer requirements 
3. Shipping: Container transport

Company Profile

 

FAQs

Q1: How does the vacuum suction mechanism work?
A: The machine uses a rotary vane pump or liquid ring vacuum pump to generate negative pressure. As air is evacuated, materials are drawn through hoses into a cyclone separator, where particles settle into a collection hopper, and clean air is expelled .

Q2: What materials can it handle?
A: It supports dry, non-sticky granules/powders like sand, coal dust, steel grit, and food-grade substances. Liquids require specialized models with spill-proof valves (e.g., YX980D's liquid protection system) .

Q3: How to maintain filtration efficiency?
A: Regularly clean/replace pulse jet filters and inspect cyclone separators for blockages. Use embossed bags (for dust-sensitive industries) to ensure airtight sealing .

Q4: What are the limitations in transport distance?
A: Standard models handle 40-50 m horizontal/vertical ranges. For longer distances (e.g., mining pipelines), booster pumps or high-pressure systems (e.g., VSS-HP220) are recommended .

Q5: Can it operate in explosive environments?
A: Yes. ATEX-certified models with spark-resistant motors and anti-static hoses are available for hazardous zones (e.g., coal plants) .

Q6: What distinguishes industrial models from commercial vacuums?
A: Industrial units feature higher suction power (≥0.7 MPa), ruggedized materials (e.g., stainless steel), and compatibility with abrasive media. Commercial vacuums prioritize portability over heavy-duty performance .